Next level of 3D printing solutions for the automotive and healthcare industries

GENERA recently joined Henkel’s Open Materials platform with the intention of providing production-scale additive manufacturing solutions. The two companies, working collaboratively, paint their respective areas of interest to create the next level of solutions for the automotive and healthcare industries. By combining GENERA’s expertise in 3D printing equipment and software and Henkel’s innovative materials expertise, companies are creating new applications in the automotive industry and more.

GENERA’s unique G2 / F2 system for digital light processing (DLP) creates a safe, repeatable and comprehensive process for the rapid production of 3D models. GENERA’s fully integrated process allows a 3D printed part to go from green to finished part using G2 / F2 systems providing a clean, safe and straightforward route to finished parts. The parts printed in the G2 are stored in what is called the “shuttle” which allows the parts to be transferred safely to the finisher F2. An additional feature of this shuttle is a memory chip where all workflow data, including part post-processing data, is stored. This function guarantees complete documentation of the production process by harmonizing printing, washing and post-curing. This is an important feature in industries such as automotive and healthcare, where quality control, reliability and reproducibility of parts are essential.

“We are delighted to be working with GENERA to develop applications that have the potential to impact multiple industries,” said Sam Bail, sales manager for 3D printing at Henkel. “Our goal with additive manufacturing is to drive large-scale production and we believe that by working with the ideal ecosystem partner, Loctite 3D printing materials will become an important catalyst. “

A recent example where GENERA’s fully integrated process and the Loctite 3D line of elastomeric photopolymers solved a design challenge was the fabrication of seat parts. KTM-E Technologies approached GENERA with the need to design and manufacture prototype parts with elastic materials to create seats containing a functional truss structure. Many industrial 3D printers could not produce the prototype parts with the quality and standards required for subsequent series production. The GENERA printer stood out, in combination with Loctite 3D 8195. “Additive manufacturing is and will be a key technology in manufacturing, not only for prototype parts but also for series production,” says Florian Fischer, head project for additive manufacturing at KTM E – Technologies. “GENERA’s 3D printing system helps us find better solutions for the mobility of the future.

To learn more about this interesting 3D printed seat parts creation app, please visit https://genera3d.com.

In the future, Henkel and GENERA plan to expand the range of materials that can be used on the Genera printer. “We are very pleased to expand our material portfolio to more than ten Loctite 3D printing resins, serving multiple market applications, which have been validated on our G2 / F2 system,” said Dr Klaus-Peter Stadlmann, CEO and founder of GENERA Printer GmbH. “Partnerships like the one with Henkel will lead to the adoption of DLP-based 3D printing for mass production and finally fulfill the promise of 3D printing. “


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